Hot stamping process of cigarette printing

With the rapid development of the hot stamping foil and packaging industry, the use of anodized aluminum foil stamping has become more and more widespread. Book cover stamping, gift box stamping, clothing trademarks and boxes of stamping, greeting cards, invitations, pen stamping and so on, especially in the smoke In the printing process of the package, the hot stamping process is widely used. The hot stamping substrate includes general paper, gold, silver and other ink printing paper, plastic (PE, PP, PVC), leather, wood and other special materials.

Electro-aluminum hot stamping foil is mainly used to heat and press the pattern or text to be transferred to the surface of the stamped material. To complete this process, you need a stamping machine, a template engraved with special words or patterns (such as: zinc plate, copper plate, etc.), the required temperature of the heating line, the need to pay attention to the transfer, the pressure and maintain the appropriate time . It should be noted that when hot stamping different materials, the appropriate type of anodized aluminum should be selected, and the appropriate temperature, pressure, and hot stamping time should be selected to achieve the desired hot stamping effect. Stamping Features: Patterns are clear, beautiful, colorful, wearable and weather resistant.

In the company's printing of cigarette labels, the application of hot stamping technology accounted for more than 8596, and in the graphic design, hot stamping can play a finishing touch, highlight the role of the design theme, especially for trademarks, registered names, the effect is significant.

Product application:

1. Bronzing, laser gold hot stamping. Can be used for most products, including gold cards, silver cards, laser cards and glass cards on the hot stamping, its application is more common, the production is also less difficult.

2. Positioning holographic stamping. Holographic laser aluminum is a special process application in design, with corresponding anti-counterfeiting patterns, which can greatly improve the product's anti-counterfeiting capabilities, while also improving the product's grade. This kind of anodized aluminum is generally produced domestically. Compared with foreign imports, the price is cheaper, but the gilding performance is slightly worse. Full holographic laser Anodized aluminum has a lot to do with the control of bronzing temperature, bronzing pressure and speed, and even the bronzing model. The cigarettes used by our company in this process include "Red Passer" and rare "Cloudy Mountain".

3. Electrochemical aluminum in the process of special applications. First hot post-printing is a new idea in the tobacco label design and printing industry. The application of this technology is very demanding for anodized aluminum. In addition to achieving accurate bronzing position, smooth and bright surface, balanced pressure, uniform, no blistering, no paste, and other requirements, it also requires that the edge of gold foil pattern can not have obvious indentation. , The hot stamping aluminum should have a good adhesion on the hot stamping surface, and no obvious phenomenon such as scratching or scratching. As we all know, the bronzing process is actually a process in which paper is heated and pressurized. For white cards and glass cards, special attention should be paid to the protection of semi-finished products. Various unfavorable factors of paper deformation should be minimized in the production process. This will help the smooth progress of post-bronzing processes and improve the qualified rate of products. The kind of cigarette labels produced by our factory mainly include dark blue "Shilin" boxes and gold natural "Jiuzhaigou" boxes.

In the application of bronzing process, it will encounter the problem of how to improve the work efficiency in production. Especially for the process improvement of large quantities of products is very necessary.

Take the printing of the fine “Red Three-ring” flip-top small box cigarette label, the original production process needs offset printing, hot stamping, and oil passing. After using the new material, it can be done offset printing and oil once and then hot stamping. It is possible to reduce the number of processes in offset printing to avoid the phenomenon of paper die-cutting and color collapse (reducing the effect of UV irradiation). Without affecting the normal operation of the bronzing process, the production efficiency is greatly improved, and the scrap rate is reduced. Can reduce the adverse effects on the production of other products.

The direct bronzing on the surface of the UV varnishes has a very high requirement for the UV varnishes and bronzing galvanized aluminum. In the coating of varnish, pay attention to the size of the control oil, try to ensure that the coating of the entire batch of varnish is relatively stable, and the oil layer should be thin and flat. For galvanized aluminum used for hot stamping, it is required to be resistant to high temperatures, has good adhesion, and has good bronzing adaptability to varnish (the type of resin used in varnish and the heat in bronzing anodized aluminum) Melt glue matches). In all products, the scope of application of this technology is relatively small, and so far it has only been used on fine "Guangzhou" and fine "Red Three Rings".

In addition, galvanized gold on gold, silver ink and matte oil also has high requirements on bronzing surfaces and bronzing galvanized aluminum. If the bronzing surface has large ink particles or rough surface, it will directly affect the normal operation of bronzing.

Things to note:


1. The appropriate hot stamp foil must be selected according to the different products to be heated. Hot stamping must grasp the temperature, pressure, hot stamping speed from the tripartite cooperation, and according to the hot stamping materials, hot stamping area and different.


2. The speed and direction of the turning tool should be known when cutting.

3. Electro-aluminum hot stamping foil should use paper, ink (especially black ink), dry oil, and compound glue with property i. The stamping must be kept dry to avoid oxidation or damage to the hot stamping layer.

4. The general package is: 0.64m x 120 rolls, one box per 10 rolls. It is also possible to customise a width f of 0.64 m, a length of 240 m or 360 m: volume, or other special specifications.

5. Store to prevent pressure, moisture, heat, sun, put in a cool ventilated place.

(Author / Xu Yunfeng Hong Tao Shenzhen Jin Jia Color Printing Co., Ltd.)
Source of information "Printing magazine" 2005 (6)