From the quality of corrugated cardboard, we can see the production strength of an enterprise. As the first production process of corrugated cardboard boxes, corrugated board production line plays a key role in the cost and quality of products. It is also the most variable and most difficult link to control in all production processes. Five factors, law and ring, can effectively reduce the production of waste products on the corrugated board production line and produce high-quality products.
1. Manage the residual volume
The so-called remnant roll refers to the small roll paper that is returned unused on the production line. Some companies call it zero paper or paper head. Managing the remnant roll (paper head) is an important link to improve the utilization rate of the base paper. The small pieces of paper rolls often increase the cost of cartons because they are not fully utilized, but it is also a work that requires hard work to manage the remaining rolls (paper heads).
For example, when distributing the original paper, the appropriate paper roll should be selected according to the length of the order; when processing a large order, the residual roll (paper head) should be inserted in time. This will not affect the production efficiency and can digest and use the residual roll (paper head); the remaining length of the residual roll (paper head) should be controlled, and the residual roll (paper head) with a small length must not be generated. Often this residual roll (paper head) is It can't be put on the machine again; some residual rolls (paper heads) can be used as backing paper or core paper; some long-term orders can make the paper rolls out. There will be various problems in practice. The key is to cause enough Pay attention, there will always be corresponding solutions.
2. Formulate loss indicators and clarify incentives
There are many projects to control production loss, but improving the utilization rate of raw paper and reducing consumption are the most important projects of enterprises. According to many years of practical operation experience, formulating the base paper utilization index and formulating related incentive measures is an effective method to reduce consumption.
For example, according to the statistics of the average raw paper utilization rate of enterprises in recent years, indicators that are slightly higher than the average raw paper utilization rate are formulated and used as the assessment target.
The simple solution is to convert the increase or decrease in the utilization rate of the base paper into actual amounts, formulate an incentive amount ratio, and incentivize the production department. The goal is clear, and the production department can clearly see the completion of the project and the incentives.
Using this method will play a great role in stimulating the enthusiasm of employees, supervising and reminding employees and employees, working processes and working processes, and improving the ability of employees.
3. Make statistics on the utilization rate of base paper
The cost of base paper generally accounts for between 70% and 80% of the entire production cost. How to increase the utilization rate of base paper is the most concerned issue of the cardboard department of each factory. The effect of increasing or decreasing the base paper utilization rate by one percentage point on the production cost is significant.
The statistical method of base paper utilization rate is limited to the ratio of the amount of waste paper produced during the production of cardboard to the input amount of base paper in many companies. Although this method can roughly reflect the utilization rate of base paper, it takes several months After the statistics, you will find that the total area of ​​cardboard produced in the same area will also fluctuate greatly.
Generally, enterprises will attribute this problem to the changes caused by the wear of corrugated rolls. The different wear states of corrugated rolls can indeed affect the utilization rate of base paper, but this is only one of the factors. The quality of the base paper, especially the moisture content of the base paper will directly affect the utilization rate of the base paper.
The quality of base paper should be considered in the base paper utilization statistics. In order to obtain the relevant data on the quality of the base paper, a certain amount of manpower and material resources need to be invested, and the statistical methods must also be changed. Solving the quality problem of base paper is an important part of reducing the cost of base paper.
In fact, calculating the utilization rate is a relatively complicated problem. It is difficult to achieve accurate calculations, but it is not impossible. Carton factory statistics of raw paper utilization rate is nothing more than to understand the input and output ratio, to understand the actual cost of raw paper when producing cardboard, and to determine how much room there is to improve the utilization rate of raw paper.
Accurate, objective and true statistics must include statistics on the following aspects: single and double-sided machine consumption statistics; base paper moisture change statistics; base paper roll breakage statistics; corrugated roll replacement time statistics; various waste materials, waste Statistics of cardboard weight; statistics of input amount of raw paper.
Satisfy all your creativity&Give you infinite happiness
WILL TRADE: A Home Decoration brand,vintage and modern various styles,provides customers with more artistic visual enjoyment.
If you are tired of boring wall or want to have more fun for life, then prominent design of this beautiful timepiece is the perfect addition. Not only can remind you accurate time at any time, and a personal style decoration. This wall clock is the perfect combination of function and style!
LEIKE MODERN WALL CLOCKS
Description:
Product material:Modern clocks made by Iron,showing modern style;
1.Be careful to knock , don't touch the hook, so as not to break the hook.
2.Please avoid using it in rotten wood and where the wall is falling off.
3.If used on tiles, nail them at the seams to avoid damaging the tile surface.
4.The hook theory bears 10 kilograms. If it is used for other purposes, please do not overweight.
5.Don`t tune the time using your hands, it might impair the clock mechanism. There are control buttons on the back of the centerpiece, please use them.
Decorative wall clock is suitable for living room, office, bedroom, kitchen, school, classroom and other home or public places.
Wooden Wall Clocks, Metal Wall Clocks, Glass Wall Clocks, Modern Wall Clocks, Antique Wall Clocks
HISMOK(SHENZHEN)TECHNOLOGY CO.,LTD , https://www.fzwilltrade.com